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Meeting 2020 TMS Annual Meeting & Exhibition
Symposium Additive Manufacturing for Energy Applications II
Presentation Title Fatigue Strength Prediction of As-built Ti-6Al-4V Components, Produced by Electron Beam Melting (EBM) Technology
Author(s) Md Jamal Mian, Leila Ladani
On-Site Speaker (Planned) Md Jamal Mian
Abstract Scope TTi-6Al-4V alloy has been used in various industrial applications. In many of the applications, material experiences cyclic loading and fatigue. It is shown in literature that most of the fatigue cracks initiate from surface defects rather than internal defects. Electron beam melting method has shown to produce rougher surfaces compared to laser beam melting technology, thus aggravating the issue of fatigue. Additionally, in AM parts, parameters such as waviness and roughness depend on direction of built. Therefore, fatigue failure may vary depending on the part build orientation with respect to loading direction. In this study, E-beam built parts are analyzed for surface roughness in different orientations and sides. This analysis is then used as basis for a quantitative method using Murakami’s √area parameter model to calculate the fatigue strength of the parts. The results are compared against literature and were found to correlate well.
Proceedings Inclusion? Planned: Supplemental Proceedings volume

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A-11: Characterization of Cold-spray Based Additively Manufactured Thick Copper Deposits
A-12: Evaluation of Cold-sprayed 14YWT
A-13 Microstructure and Mechanical Properties of ODS Eurofer Steel Produced by Selective Laser Melting
A High-throughput Alloy Development Strategy for Corrosion Resistant Materials via Directed Energy Deposition
Active Force Regimes in Powder Spreading
Additive Manufacturing of Heat Pipes for Microreactor Applications
Additive Manufacturing of YSZ Ceramics by Laser Engineered Net Shaping
Additive Manufacturing Research for the Energy Sector
Design and Evaluation of an Additively Manufactured Plastic Scintillation Detector
Design of Efficient Additive-manufactured Heat Sinks via Conjugate Heat Transfer Modeling and Topology Optimization
Digital Twins of Additive Manufacturing Processes for the Optimization and Control of Builds
Fatigue Strength Prediction of As-built Ti-6Al-4V Components, Produced by Electron Beam Melting (EBM) Technology
High-temperature Mechanical Behavior of Additively-manufactured Mini-channel-embedded Inconel 718 Specimens
In-situ Monitoring to Inform Process Optimization and Microstructure Control
In-situ Qualification of AM 316L for Energy Applications
Influence of Nickel Particle Sizes on the Spark Plasma Sintered NiCrCoTiAlW-Ta Superalloy Powder
Influence of Prior EBM Alloy 718 Microstructure on Build Properties after Varied Thermal Post-treatments
Influence of Wire Arc Additive Manufacturing on Mechanical Properties of Ti-64 for Large Scale Aviation Parts
Irradiation Damage of 316L Stainless Steel Fabricated by Directed Energy Deposition
Joining Technologies for Metal Additive Manufacturing in the Energy Industry
Manufacturing Oxide Dispersion Strengthened (ODS) Steel Fuel Cladding Tubes by Cold Spray Technology
Mechanical and Thermal Properties of Electron Beam Melting Additively Manufactured Tungsten for Fusion Energy Applications
Mechanical Properties of Additively Manufactured Inconel 718 at High-temperature
Mechanical Response and Reduced-order Simulations of Additively Manufactured Metallic Lattice Structures
Mechanical Testing of 3D Printed Materials
Microstructural Characterization and Thermomechanical Behavior of Additively Manufactured AlSi10Mg Material and Architected Cellular Structures
Microstructure of the Ferritic-martensitic Steels From Simulated Additive Manufacturing Heat Treatment
Multi-physics Simulation to Model Melt Pool in Directed Energy Deposition Process for Nuclear Fuels
Numerical Simulation and High-speed Photography Characterization of Powder Delivery During LENSŪ Additive Manufacturing for Metal Matrix Composites
Performance Analysis of a Novel Radiation Hard Temperature Sensor
Printing In-pile Instrumentations for Nuclear Test Reactors
Probabilistic Component Acceptance Method as an Additive Manufacturing Qualification Approach
Process-related Cyclic Properties of Additively Manufactured Structures
Progress in Additive Manufacturing in South Africa
Sensitization of Alloy 800H Made by Laser Powder Bed Fusion
Structural and Material Changes of Inkjet Printed Ge-Se based Chalcogenide Glasses under UV Irradiation
Study Of Transition In Mechanical Properties Of A356/316L Additively Manufactured Interpenetrating Phase Composites
Tailoring Laser Direct Deposited High Purity Alumina Ceramics via Dopants
Texture Management in EBM Tungsten Plasma-facing Components for Fusion Reactors
The Intensification and Scale-up of Electric Field Assisted Sintering Techniques (FAST) for the Net-shape Production of Complex Materials and Components
Transforming Nuclear Reactor Core Manufacturing via Additive Techniques

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