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Meeting 2022 TMS Annual Meeting & Exhibition
Symposium Aluminum Alloys, Processing and Characterization
Presentation Title E-11: New 6xxx Al-Mg-Si Alloy with High Formability for Structural Automotive Parts and Suitable for E-mobility Applications
Author(s) Gregor Michael, Zahra Tarzimoghadam, Angela Thum, Josef Berneder
On-Site Speaker (Planned) Gregor Michael
Abstract Scope Using heat treatable aluminum alloys for structural applications, suitable for e-mobility applications, demands not only appropriate strength values but also a high formability of the material in the delivery condition T4, while exhibiting a sufficient age-hardening response at the industrial paint bake process. To fulfill these OEM requirements, as part of this work a 6xxx (Al-Mg-Si) was developed, which shows high formability as of an outer skin alloy and achieves the required age-hardening response. Additionally, this alloy contains a higher iron content to allow for a higher scrap input to reduce the CO2 footprint to a minimum. Key factor is the correct Si:Mg ratio and the cluster size stabilization after solution heat treatment in a fine-tuned pre-aging process. Mechanical properties and formability were tested and compared to a reference alloy used for outer skin applications. Results showed an improved forming behavior making the material suitable for e-mobility applications.
Proceedings Inclusion? Planned: Light Metals

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Study on the Improvement of Plastic Deformability and Thermal Conductivity of High Strength Aluminum Alloy
Al-Mg2Si-Mg Alloys: Microstructure and Mechanical Properties from High Pressure Die Casting to Additive Manufacturing
An Advanced Industrial Methodology for Optimizing the Properties and the Process of Homogenization for Extruded AA2xxx & AA6xxx
Co-extrusion of Dissimilar Al Alloys via Shear Assisted Processing and Extrusion
Computational and Microstructural Analysis to Understand the Correlation between Precipitate Distribution and Mechanical Properties in Al-Cu-Mg-Mn Wire Material
Correlation between Electrochemical and Standard Testing of Aluminum Alloys
Development of a Machine Learning Model to Predict Constitutive Behaviour of Macrosegregated A356 Alloy
Development of Advanced Aluminum Alloy for Structural Castings
Development of High-strength 6xxx Aluminium Nanocomposites by Direct-chill Casting and Thermo-mechanical Processing
E-10: Joining of Aluminum Alloy 6061 Using Additive Friction Stir Deposition
E-11: New 6xxx Al-Mg-Si Alloy with High Formability for Structural Automotive Parts and Suitable for E-mobility Applications
E-12: Optimization of Twin Roll Casting Method of 5XXX Series Alloys for Automotive Applications Possible to be Produced with 6XXX Series Alloy
E-15: TEM Dislocation Interaction with the Microstructure of an Al-Si-Mg Alloy Elaborated by Laser Beam Melting
E-16: The Study on the Relationship with Rolling Condition and Properties in Al Alloys
E-2: Corrosion Evaluations of Aluminium for Pre-painted Products with Alternative Alloys and Comparable Test Methods
E-3: Development and Analysis of Near Shape Powder Processed Aluminum Alloy Materials
E-5: Effect of Step Aging Conditions on Mechanical Properties of AlMgSi Alloy Profiles for Automotive Industry
E-6: Effects of Different Homogenization Conditions on High Strength Al-Mg-Si Alloys with Cu Addition
E-7: Evaluation of As-built Properties of Aluminum Alloys Manufactured Using Various Directed Energy Deposition Techniques
E-8: Experimental and Modelling Investigation of Oxide Layer Fragmentation and Metal Micro-extrusion Behavior during Cold Rolling of Aluminum Alloy
Effect of Bi Alloying Element Addition on Microstructural Change in Al-Mg-Si Alloys
Effect of Minor Alloying Elements on Mechanical Properties of 6xxx Series Aluminum Alloy Sheets
Effect of Post Extrusion Heat Treatment on Mechanical Property of Aluminum Alloy 2024 Tube Produced Using Shear Assisted Processing and Extrusion (ShAPE)
Effect of TiC Nanoparticles on Solidification Processing and Properties of Al-1.4Mg-0.8Si Alloy
Evolution of Work Hardening in 6xxx Aluminum Alloys in the Course of Natural Aging Following Continuous Annealing
Fabricating Tubes with Variable Properties via Shear Assisted Processing and Extrusion
Heat-treatment Response of Al–Mg–Si Alloys with Varying Mg/Si Ratio
High Speed Observations of Ultrasonic Fragmentation and De-agglomeration Process of Free-floating Intermetallics and Oxide Particles
In Situ Processing of Rapidly Solidified Al-33wt%Cu Droplets
Interaction between Recrystallization and Second Phase Particles in Al-Mn Alloy with Impurities (Fe, Si)
Interplay between Cooling Rate, Microstructure, and Mechanical Properties of an Al-Ce-Ni-Mn Alloy
Machine Learning Enhanced Synchrotron X-ray Tomography Analysis of the Convoluted 3D Fe-rich Intermetallic Phases in a Recycled Al Alloy
Micro and Mechanical Characteristic of Hotband Annealed of a Continuous Cast Al-1.5Cu Alloy with Potential Application in High Strength and Low-cost Auto Forming Parts & Sheets
Microstructural Evolution of High Zn 7000-series Aluminum Alloy with Addition of Titanium
Modeling of Springback Behavior in AA6016-T4 Sheet via an Elastoplastic Self-consistent Model Incorporating Backstress
Multi-alloy Aluminum Tubing via Shear Assisted Processing and Extrusion
NOW ON-DEMAND ONLY - E-14: Solid Stir Extrusion: An Innovative Solid-state Extrusion Process
NOW ON-DEMAND ONLY - Effect of Alloying Elements on Strength Properties and Casting Properties of Corrosion Resistant Quench-free Al-Ca Alloys
NOW ON-DEMAND ONLY - Effect of Extrusion Parameters and Heat Treatment on Strength Performance of Low Sc 5181 Alloy
NOW ON-DEMAND ONLY – Effect of Homogenization on Anodic Film and Electrochemical Behavior of an A535 Alloy after Sealing with Stearic Sealant
NOW ON-DEMAND ONLY - Influence of Heat Treatment on the Electrical Resistivity of Aluminum Alloyed with Zirconium and Scandium
NOW ON-DEMAND ONLY - Influence of Tungsten Nanoparticles on the Structure and Mechanical Behavior of AA5056 under Quasi-static Loading
On the Influence of Alloy Composition and Sn Micro-alloying on Mechanical Properties and Corrosion Resistance of EN-AW 6056
Phase Transformation and Microstructure Evolution of Al-Mn Alloy Made by Laser Additive Manufacturing
Precipitation Hardening in Innovative Processing of 6xxx Aluminum Alloys
Quantification of Plastic Strain in the Precipitate Free Zone of Natural Aged Al-Mg-Si Alloys
Solubility Limit of Iron in Aluminum and Its Alloys: Role on Recrystallization, Grain Growth, Texture and Interfacial Segregation Leading to Ductile Failure
Through Thickness Localized Strain Distribution and Microstructural Characterization of Functionally Graded Al/GNP Composite Fabricated by Friction Stir Processing
Understanding Pre-solidified Grains in Structural Castings of Nemalloy HE700 Experiments
Weldability Study of AlMg5ScZr Alloys versus Common 5083 Alloy

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