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Meeting 2023 TMS Annual Meeting & Exhibition
Symposium Printed Electronics and Additive Manufacturing: Functional Materials, Processing Techniques, and Emerging Applications
Presentation Title Multimaterial Dry Printing and Additive Nanomanufacturing of Flexible Hybrid Electronics and Sensors
Author(s) Masoud Mahjouri-Samani, Zabihollah Ahmadi, Aarsh Patel, Seungjong Lee, Nima Shamsaei, Raymond R. Unocic
On-Site Speaker (Planned) Masoud Mahjouri-Samani
Abstract Scope The interest in additively manufactured electronics (AME) or so-called printed electronics is rising fast as it can potentially enable the internet of things (IoT) with a wide range of applications in healthcare, automotive, aerospace, and energy industries. The current printing technologies are, however, liquid-based methods such as inkjet and aerosol jet printers, which suffer from major drawbacks, including complex ink formulations, surfactants/contaminants, limited printing inks, and the need for high-temperature post-processing to sinter the particles and remove the surfactants. This talk will present a novel multimaterial dry printing technology for flexible hybrid electronics (FHE) and sensors. Nanoparticles of various materials are generated in-situ and on-demand that are then directed toward the printer nozzle and laser-sintered in real-time to form desired patterns and structures layer-by-layer. This transformative dry printing process allows the on-demand formation and in-situ laser sintering of pure nanoparticles for printing future flexible hybrid electronics and sensors.
Proceedings Inclusion? Planned:
Keywords Additive Manufacturing, Electronic Materials, Process Technology

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

3-D Printed Temperature Sensors
3D-printed Sensors Optimized for Remote Monitoring of Declared Hazardous and Nuclear Containers
3D Printing of Customized Embedded Sensors for Soft Robotic Applications
3D Printing of Energy Storage Devices Based on MXenes
Additive Manufacturing for Passive In-pile Sensors
Additively Manufactured Sodium-ion Battery Electrodes via Digital Light Processing
Aerosol-Jet Printed Sensors for Environmental, Safety, and Health Monitoring
All-carbon Nanomaterial Inks for Print-In-Place, Recyclable, and Water-based Electronics
All-printed and Broadband Piezoelectric Force Sensors for Structural Health Monitoring
Ball Milling Assisted Liquid Exfoliation and Aerosol Jet Printing of Ternary Transition Metal Dichalcogenides
Closing the Loop on Aerosol Jet Printing: Optical Process Monitoring to Support Reliable Fabrication of Electronics
Creating Stretchable Solid-State Lithium Battery Arrays Using Direct Ink Writing
Detection of Corrosion Using an Additively Printed Microsensor for Bluetooth Use
Development of a Metamaterial Honeycomb Structure for Radar Absorbing Materials
Direct 4D Printing of Stretchable Supercapacitors Using Hybrid Composite Materials
Direct Ink Writing of 3D Printed Graphene Based Electrodes Material for Supercapacitors
Evaluating the Electrical Properties of Thermally Decomposed Binders via Terahertz Time-Domain Spectroscopy for Direct Ink Writing of Flexible Electronics
Functional Sensing Material Enabled Fiber Optic Sensors for Electric Grid Assets
In-situ Sensors Enabling and Enabled by Additive Electronics
Laser Nanostructured Al for High Performance of Al-air Batteries for Driving Drones
Liquid Metal Inks for Printed Stretchable Electronics: Gallium Alloy Interactions with the Environment
Microreactor-assisted Nanomaterial Printing for Additive Manufacturing of Functional Materials and Devices
Miniaturizing Direct-write of Porous Graphene Lines by Combining Fiber Laser-induced Carbonization with Photoinitiator Printing
Multi-material Micromixing for On-demand Manufacture of Modular Soft Robotic Actuators
Multimaterial Dry Printing and Additive Nanomanufacturing of Flexible Hybrid Electronics and Sensors
Permanent Magnet Integrated Shock Absorber and Electric Generator
Photonic Sintering of Multiprinter Compatible Gold Nanomaterial Inks for Epidermal Electronics
Printed Electronics for Space-based Applications
Printed High Temperature Irradiation Resistant Thermocouples for Real-time Monitoring of Nuclear Reactor Components
Recent Progresses of Nanojoining: Fundamentals and Applications for Single-wire Devices
Reducing Variability Within Printed Electronics Through Process and Material Innovations
Standalone Stretchable Device Platform for Human Health Monitoring
Study & Analysis of Ring Assisted Electrohydrodynamic Jet (e-jet) Printing of Micro & Nano Structures
Synchrotron Nano-tomography and Coherent X-ray Scattering Investigation of 3D Printed Batteries
Thermal, Hydrothermal, and Ultraviolet Aging of ePTFE/FR PU/Nomex® IIIA Moisture Barrier Used in Firefighters’ Protective Clothing
Ultraconductive Copper-Carbon Nanotube Composite for Advanced Conductors
Unconventional Materials and Device Architectures for Tomorrow’s System Needs
Wet Chemical Synthesis of Patterned Bismuth Ferrite Thin Films by Direct Writing (Printing) and Characterization Using Printed Electrodes

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