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Meeting 2021 TMS Annual Meeting & Exhibition
Symposium Cast Shop Technology
Presentation Title Automated Chemical Analysis of Liquid Aluminum for Process Control
Author(s) Sveinn Hinrik Gudmundsson, Halldor Gudmundsson, Kristjan Leosson
On-Site Speaker (Planned) Kristjan Leosson
Abstract Scope We report on automated analysis of the trace element content of liquid metal, implemented in a casthouse of a primary aluminum smelter. The automated analysis involves robotic sampling from transport crucibles followed by a direct measurement of the chemical content of the liquid metal using laser-induced breakdown spectroscopy (LIBS). Experiments were carried out on-site over a period of several months, sampling hundreds of crucibles and comparing the LIBS analysis with conventional laboratory spark-OES analysis of solid samples collected from the same crucibles. We discuss the predictive power of LIBS analysis for different trace elements, in pure aluminum as well as in 5000 and 6000 alloys, confirming that automated analysis of the molten metal can replace manual laboratory analysis for process control for many common trace and alloying elements.
Proceedings Inclusion? Planned: Light Metals
Keywords Aluminum, Process Technology, Other

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Comparison of AA6060 Grain Structures Achieved Using AMG’s TiBAl Advance™ and Alternative Al-Ti-B Grain Refiners via a 1D Upward Solidification Device
Automated Chemical Analysis of Liquid Aluminum for Process Control
Automated Metal Cleanliness Analyzer (AMCA) – An Alternative Assessment of Metal Cleanliness in Aluminum Melts
Characteristic Impurities of Silicon Metal SI-441 as Additive Material to Produce Aluminium Foundry Alloy A356.2
Characterization of Ingots Cast with the APEX™ Casting System
Compaction of Aluminium Foil and Its Effect on Oxidation and Recycling Yield
Compression Testing of Ceramic Foam Filters (CFFs) Submerged in Aluminium at Operating Temperature
Coupled Modeling of Misrun, Could Shut, Air Entrainment and Porosity for High Pressure Die Casting Applications
Effect of Steam on Aluminium Packaging Multilayers
Effect of Ultrasonic Melt Treatment on the Sump Profile and Microstructure of a Direct-chill Cast AA6008 Aluminum Alloy
Grain Refinement Efficiency
Impact of COVID-19 on the British Foundries
Influence of Mg Concentration on the Inhibiting Effect of CO2 on the Oxidation Rate of Aluminum Alloys 5182 and 6016
Introductory Comments: Cast Shop Technology
Mechanism of High Grain Refinement Effectiveness on New Grain Refiner “TiBAl Advance”
Molecular Dynamics Simulations of the Evolution of Residual Stresses during Rapid Solidification of Aluminium
Molten Aluminium Transfer: Review and Comparison of Different Technologies
NatureAlu: Manufacturing High Purity Aluminum from the Concept Idea to the Production Plant
Next-generation Electrical Preheating System for Filter Boxes
Overview of the Possibilities and Limitations of the Characterization of Ceramic Foam Filters for Metal Melt Filtration
Reducing Gas Shrinkage Porosity in AlMg Alloy Slabs
Reduction of Impurity Elements by Applying Electromagnetic Stirring in Fractional Crystallization
Residual Stress Prediction in the Casting Process of Automotive Powertrain Components
Resonance for Contactless Ultrasonic Treatment in Direct Chill Casting
Simulation-based Analysis for Optimization of Casting Process in AA7075
Study on the Mechanical Properties of Commercial Vehicle Wheel Through the Molten-Forged on the A356 Alloy with a Multi-cavity Fabrication Process
The Effect of Grain Refiner on Aluminium Filtration
The Impact of Casting Conditions on Edge Cracking of AA5182 Ingots during Hot Rolling
The Influence of the Casting Speed in Horizontal Continuous Casting of Aluminium Alloy EN AW 6082
Ultrasonic Melt Treatment in a DC Casting Launder: The Role of Melt Processing Temperature

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