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Meeting MS&T23: Materials Science & Technology
Symposium Additive Manufacturing of Polymeric-based Materials: Challenges and Potentials
Presentation Title Characterization of Processing and Performance Properties of Ammonium Perchlorate Composite Propellant for Use in an Additive-manufacture System
Author(s) Dylan Purcell, Chelsey Z. Hargather
On-Site Speaker (Planned) Chelsey Z. Hargather
Abstract Scope Ammonium perchlorate composite propellant (APCP) is a commonly used solid propellant in commercial and defense applications. APCP consistent of powdered fuel and oxidizer cured in a polymeric binder. Additive manufacture can reduce the high cost of traditional motor casting processes. In the present work, propellants designed for additive manufacture in an extrusion-driven platform are characterized in terms of apparent initial viscosity, time-dependent viscosity changes, and combustion properties, as well as the tensile properties of the final product relative to a cast material. Both spindle and extrusion-based viscometry methods are employed and compared. Combustion performance is examined by manufacturing strands of material with integrated break-wires for accurately measuring burn rate. Tensile properties are determined by testing dogbones sectioned in different orientations relative to print direction to examine anisotropic behavior. Properties of the final product are compared to known ranges for commercial APCP, and the applications for the material are discussed.

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

3D Printing of Silicone-Based Flexible Materials with Embedded Sensors for Soft Robotic Actuator Applications
A-10: Synthesis and Characterization of Electroplated Alloys on 3D Printed Preforms
Characterization of Processing and Performance Properties of Ammonium Perchlorate Composite Propellant for Use in an Additive-manufacture System
Enhancing Interphase Strength of Glass Fiber Polymer Matrix Composites - A Molecular Dynamics Study
Extrusion of Compounded rPET with Graphite Powder into Filament for Material Extrusion (MEX) Additive Manufacturing Technology
Investigating Antimicrobial Efficacy of Printed PEEK Coated with AgNPs
Manufacturing of High-Quality Polymer Powders for Selective Laser Sintering Using Thermally Induced Phase Separation and In-situ Sol Gel Process
Material Extrusion Additive Manufacturing of Thermoset-based Short Fiber Composites
Photopolymer-metal Composites Based on Metal Foil Deposition on Additive Manufactured Substrates
Polymer Additive Manufacturing of Low-cost Agile Tooling for Sheet Metal Forming
Quick Cure Silicones for Nontraditional Architectures

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