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Meeting 2023 TMS Annual Meeting & Exhibition
Symposium Frontiers in Solidification: An MPMD Symposium Honoring Jonathan A. Dantzig
Presentation Title Growth Competition between Columnar Dendritic Grains under Additive Manufacturing Conditions
Author(s) Elaheh Dorari, Kaihua Ji, Adriana Eres Castellanos, Alec Saville, Oliver Hesmondhalgh, Joe McKeown, Amy J. Clarke, Alain Karma
On-Site Speaker (Planned) Elaheh Dorari
Abstract Scope A comprehensive understanding of the growth competition between columnar dendritic grains at high solidification rates is critically important for emerging technologies like additive manufacturing (AM). While this growth competition has been investigated extensively under conventional slow solidification conditions, it remains comparatively less explored at high growth rates. We present a combined experimental and computational study of microstructure and grain structure evolution in thin-films of Al-Si alloys solidified under AM conditions. This evolution is characterized using in situ Dynamic Transmission Electron Microscopy (DTEM) observation of solid-liquid interface dynamics together with post-mortem crystallographic mapping of columnar grain structures. The experimental results are interpreted using a new quantitative phase-field formulation of rapid binary alloy solidification that incorporates quantitively nonequilibrium effects at the solid-liquid interface. The experimental and phase-field simulations results are used to construct grain-boundary orientation selection maps, which highlight similarities and differences between grain selection mechanisms at slow and rapid solidification rates.
Proceedings Inclusion? Planned:
Keywords Additive Manufacturing, Characterization, Solidification

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

About the Complexity of Using a ‘Simple’ Transparent Model Alloy to Study Peritectic Couple Growth in Microgravity
About the Solidification Path in Multicomponent Alloys: Multiphase-field Simulations versus Gulliver-Scheil
An Integrated Machine Learning and Phase-field Approach for Accurate Prediction of Dendritic Arm Spacing
Bridging between Glass-Crystal Growth in Organics and Rapid Solidification Effects in Metals
Computational Models of Microstructure and Thermal Distortion during Initial Solidification of Steel
Dealloying of Metals in Molten Salts – From Atomistic to Mesoscale Simulations
Design of Light Wind Turbine Parts by Simulation Based Machine Learning
Development of a Multi-phase-field Framework for Powder Bed Fusion Additive Manufacturing
Development of Phase Field Type Theories for Modelling Solidification Across Multiple Length Scales
Eutectic Growth Dynamics during Directional Solidification with Velocity Ramps: In-situ Investigations in Microgravity
Formation of Locked-lamellar Grains in a Slightly Hypereutectic Al-Al2Cu Alloy during Thin-sample Directional Solidification
Frontiers in Solidification - 2023
Graphite Microstructures within Solidified Hypereutectic Iron and Nickel Alloys
Growth Competition between Columnar Dendritic Grains under Additive Manufacturing Conditions
Growth Orientations and the Morphology of Dendrites
In-situ Measurements of Dendrite Tip Shape Selection in a Metallic Alloy
In situ Synchrotron Radiography Investigation of Graphite Nodule Evolution during Solidification in Ductile Cast Iron
In Situ Synchrotron X-ray Diffraction Resolves the Transition from Ferritic to Metastable Austenitic Solidification in Fe-Ni-Cr Alloys
In Situ Synchrotron X-ray Radio- and Tomography Analysis of Grain Boundary Formation during Directional Solidification of a Mg Alloy
In Situ X-ray Synchrotron Imaging Investigation of Solidification
In Situ X-ray Tomographic Investigations of Dendritic Patterns in a Co-base Alloy during Solidification
Kinetics Phase Diagram for Dendrite Tip Kinetics
Machine Learning Enhanced Operando Study of the Nucleation and Evolution of Complex Intermetallic Phases in Solidification
Measuring Key Phenomena in Solidification Using X-ray Imaging
Microstructural Evaluation of Containerless Solidification of Al-Ce Alloys
Microstructure and Crystallographic Texture in Twin-roll Casting of AA1050: Simulation and Industrial Validation
Microstructure Evolution during Solidification of Fe-C-Mn-Si Peritectic Steels
Modelling and Validating Solidification Kinetics during Additive Manufacturing
Modelling of Interface Evolution in Advanced Welding (Mintweld)
Molecular Dynamics Simulations of Solid-liquid Interfaces: A Progress Report
Mutual Translations between Fundamental Knowledge and Industrial Practice in the Field of Al Alloys Solidification and Casting
N-11: Development of a Data Assimilation System that Integrates Phase-field Simulation and In-situ X-ray Imaging in Dendrite Growth
N-12: Effect of Process Transients on Fall-in Material Behavior in Vacuum Arc Remelting
N-13: Fundamental Study on Nanoparticles Enhance Fluidity of Aluminum Alloys
N-14: Modelling Three-dimensional Microstructure Solidification Incorporating Interdependent Structural Mechanisms
N-15: Peering into Peritectic Microstructures in Three Dimensions
N-16: Physics-embedded Graph Network for Accelerating Phase-field Simulation of Microstructure Evolution in Additive Manufacturing
Nanoscopic View of Irregular Eutectic Solidification
Near-congruent Cu-Mn Bronze Produced with Ferro-manganese
New Insights in Controlling Freckle Defect Formation Using Magnetic Fields
Nucleation Burst in Additively Manufactured Inconel 718
Observation of Growing Dendrites by Time-resolved Tomography and Image Processing Using a Phase-field Model
Phase-field Model for Non-equilibrium Solidification
Phase-field Simulations of Peritectic Coupled Growth
Phase Field Study Rapid Solidification during Additive Manufacturing of SX Sample
Quantitative Phase-field Modeling of Alloy Solidification Far from Equilibrium: New Insights into Absolute Stability and Banded Microstructures
Rationalization of the Modelling of Stress and Strain Evolution in Powder Bed Fusion Additive Manufacturing – A Perspective from a Background in the Simulation of Casting Processes
Regular Fluctuation Cooling as an Alternative Crystal Growth Route to Control the Microstructure during Peritectic Solidification
Scaling Analysis In Solidification Process Modeling
The Development of Grain Structure During Additive Manufacturing
The Impact of Melt Flow on Solidification Patterns in a Ternary Ga-In-Bi Alloy
Tomographic Analysis of Microstructure Evolution in Ternary Al-Cu-Ag Eutectic

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