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Meeting MS&T22: Materials Science & Technology
Symposium Additive Manufacturing of High and Ultra-high Temperature Ceramics and Composites: Processing, Characterization and Testing
Presentation Title Optimizing Functionally Graded ZrB2-Mo Components by Ceramic On-Demand Extrusion (CODE)
Author(s) Austin J. Martin, Clare Sabata, Jeremy L. Watts, Gregory E. Hilmas, Ming C. Leu, Tieshu Huang
On-Site Speaker (Planned) Austin J. Martin
Abstract Scope Functionally graded materials (FGMs) involve the spatial variation of chemical composition or structure to achieve an optimization of material properties. Ultra-high temperature ceramics (UHTCs) are classified as materials which have melting points above 3000°C, and although UHTCs can retain high strengths and oxidation resistance at high temperatures (>1500°C), these materials are typically brittle and therefore may benefit from underlying ductile or higher fracture toughness substructures. Molybdenum (Mo) alloys, such as Mo-Si-B or Ti-Zr-Mo (TZM), are high temperature (~1000°C), creep resistant alloys which have improved fracture toughness (RT ~10 MPa∙√m) or greater) compared to pure zirconium diboride (ZrB2). Using ceramic on-demand extrusion (CODE), eleven-layer ZrB2-Mo FGMs bars were produced with nominally 10% grading between layers. These baseline gradings warped an average of 20° after sintering due to a mismatch in sintering kinetics. Chemical and physical modifications to the ZrB2 and Mo pastes, respectively, were evaluated to alleviate the camber from co-firing.

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Additive Manufacturing of Chopped Fiber Ultra-High Temperature Ceramic Composites
AM of SiC:SiC Composites via Robocasting
Anisotropic Microstructures in Platelet-Seeded Silicon Carbide obtained via Direct Ink Writing
Considerations for Additive Manufacturing of Ultra-high Temperature Ceramic Composites Using Preceramic Polymers
Evaluating Extrusion Deposited Additively Manufactured Fiber-reinforced Thermoplastic Polymers as Carbon/Carbon Preforms
Heterogeneous Lattice Structure Ceramic-Refractory Metal Materials Created via Additive Manufacturing
High-temperature Performance of LCVD SiC Fiber-Reinforced CMCs
In-Bath 3D Printing of Preceramic Polymers
Laser-induced Slip Casting for Additive Manufacturing of Large Ceramic Components
Micro and Nanostructured Compositing Approaches to Green Body Strengthening of Polymer-Derived UHTC
Optimizing Functionally Graded ZrB2-Mo Components by Ceramic On-Demand Extrusion (CODE)
Oxidation Behavior of Additively Manufactured SiC-SiOC Composites
Strategies for Printing Fibers and Post-processing for Ceramic Matrix Composites (CMCs)
Structural Characterization of the 3D Printed Ceramic Composite Materials

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