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Meeting 2021 TMS Annual Meeting & Exhibition
Symposium Additive Manufacturing: Beyond the Beam II
Presentation Title Development, Characterization, and Modeling of a 3D Binder-jet Printed N95 Metal Filter for COVID-19
Author(s) Aaron Acierno, Katerina Kimes, Erica Stevens, Pierangeli Rodriguez, Steve Pilz, Kyle Myers, Patrick Dougherty, Kurt Svihla, Thomas Spirka, Markus Chmielus
On-Site Speaker (Planned) Aaron Acierno
Abstract Scope In response to the ongoing COVID-19 crisis, the development of a reusable and self-sterilizing 3D-printed N95 respirator filter is crucial in limiting the spread of the virus while masks are in short supply. Currently, 3D binder-jet printed metal filters are considered as an alternative to surgical masks due to antimicrobial properties present in some metals and intentional porosity introduced during the printing process can be fine-tuned through printing and sintering parameters. Micro computed X-ray tomography (microCT) was used to characterize porosity, tortuosity, and density of 3D binder-jet printed metal filters to compare sintering temperature, time, and material at the microstructural level. 3D modelling was also performed using meshes created from microCT scans to assess pressure drop and flow characteristics of 3D-printed filters. Our work shows that microCT is a powerful tool in non-destructive characterization and simulation of 3D-printed filters and that measurements can be performed quickly and accurately.
Proceedings Inclusion? Planned:
Keywords Additive Manufacturing, Characterization, Modeling and Simulation

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Look into Solid-state Metal AM Techniques from Metallurgical Bonding Perspective
Aluminum Alloy Powders for Solid State Additive Manufacturing Processing
Beyond the Beam Additive Manufacturing of Titanium Alloys
Bi-metal Composite Material for Plastic Injection Molding Tooling Applications via Fused Filament Fabrication Process
Cold Spray Processing of Soft Metals and Hard Tool Steels
Complex Material Deformation and Flow Phenomena during Additive Friction Stir Deposition of Dissimilar Aluminum Alloys
Control of High-temperature Drop-on-demand Metal Jetting Through Numerical Modelling and Experimentation
Development, Characterization, and Modeling of a 3D Binder-jet Printed N95 Metal Filter for COVID-19
Direct Ink Writing of Ceramic Architected Materials
Distortion Modeling of Sintering Process in Binder Jet Printed Parts
Droplet Powder Interactions in Binder Jet Additive Manufacturing
Effect of Processing Defects on Properties of Binderjet WC-Co
Fluid and Particle Dynamics Simulation in Binder Jetting Process
Friction Stir Additive Manufacturing of Al 6061-T6: Modeling and Experimental Analysis
Gravity Influence on Sintering of Binder Jetted Components
Heat Treatment of Recycled Battlefield Stainless-Steel Scrap for Cold Spray Applications
In Situ Monitoring of Additive Friction Stir Deposition: An Overview
Introductory Comments: Additive Manufacturing: Beyond the Beam II
Linear Friction Welding: a Solid-state Joining Process for the Manufacturing of Aerospace Titanium Parts
Spatial Architecture of Copper Fillers in Additively Manufactured PLA-matrix Composite
Texture Development and Influence in Solid-state Additive Manufacturing
Understanding the Effects of Repeated Environmental Exposure on Powder Properties for Additive Manufacturing Applications
Wall Thickness Effects on Dimensional Variation, Microstructure, and Mechanical Properties in Stainless Steel Samples Manufactured Using a Bound Metal Deposition (BMD) Sintering Process

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