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Meeting 2023 TMS Annual Meeting & Exhibition
Symposium Advanced Joining Technologies for Automotive Lightweight Structures
Presentation Title Investigation of Metal Mixing in Laser Keyhole Welding of Dissimilar Metals
Author(s) Wenkang Huang, Wenda Tan
On-Site Speaker (Planned) Wenkang Huang
Abstract Scope In this study, the metal mixing process in laser keyhole welding of dissimilar metals was investigated with a combination of experimental and modeling approaches. The parametric experimental study was conducted to reveal the effects of laser power, welding speed, and heat input on the metal mixing in the fusion zone. Ex-situ energy-dispersive X-ray spectroscopy element mapping was used to characterize the metal mixing status in the fusion zone. To investigate the underlying physics of the welding process, a numerical model was developed to simulate the heat transfer, fluid flow, and metal mixing in the molten pool. The numerical results demonstrated that the metal mixing behavior was strongly affected by the recoil pressure, Marangoni force, and molten pool lifetime. The influence of different welding parameters on those factors was studied based on the simulation and experimental results.
Proceedings Inclusion? Planned:
Keywords Joining, Modeling and Simulation,

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Novel Approach for In-process Monitoring of Dissimilar Ultrasonic Welds of Multi-strand Aluminum Wires and Copper Terminals Utilizing the Seebeck Effect
Adhesive Bonding of Lightweight Multi-materials with Surface Modifications
Enabling Multimaterial Joining in Lightweight Automotive Structures Using Novel High Velocity Riveting Process
Impact Welding of an Automotive Component with Vaporizing Foil Actuator
Investigation of Metal Mixing in Laser Keyhole Welding of Dissimilar Metals
Joint Strength Optimization of Single-lap Al 5052-H36 Adhesively Bonded for Off-road Vehicle Chassis Components
Microstructure and Mechanical Properties of Electron Beam Welded AA2024 to AA6061 Dissimilar Joints
Numerical Analysis of High-Velocity Riveted (HVR) Joints through Finite Element Modeling Supported by Experimental Data
Recent Advances in the Transformative Non-fusion Weld-brazing Process Used to Join Thin-gauge Alloys Used in the Automotive Industry
Ultrasonically Assisted Resistance Spot Welding of Multiple Thin Al Foil Stacks for Battery Cell Joining

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