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Meeting 2023 TMS Annual Meeting & Exhibition
Symposium Advances in Pyrometallurgy: Developing Low Carbon Pathways
Presentation Title CO2 Free FeMn/Mn Production through Molten Oxide Electrolysis
Author(s) Karen Sende Osen, Halvor Dalaker, Ana Maria Martinez, Henrik Gudbrandsen, Ida Kero, Zhaohiu Wang
On-Site Speaker (Planned) Halvor Dalaker
Abstract Scope Ferromanganese production by carbothermic reduction in Submerged Arc Furnaces (SAF) is a productive and efficient process with energy consumption around 2.4 kWh/kg Mn, however, in the reduction step 1-1.6 kg CO<sub>2</sub>/kg Mn is generated. Molten Oxide Electrolysis (MOE) has been put forward as a possible CO<sub>2</sub>-free break-through technology to alleviate the environmental impact of steel and ferroalloy production. Electrons are the reducing agent, and with an oxygen evolving anode, the chemical energy in the carbon will be completely replaced with electrical energy. In the current work, Mn was reduced by electrolysis in a molten oxide electrolyte (MnO-SiO<sub>2</sub>-Al<sub>2</sub>O<sub>3</sub>-CaO) on various cathode materials, using a commercial alloy as inert oxygen evolving anode. The paper also includes theoretical mass and energy balances for an envisioned industrial MOE Mn process, comparing two different cases of Mn ore pretreatment (pre-reduced only and pre-reduced and purified).
Proceedings Inclusion? Planned:
Keywords Electrometallurgy, Sustainability,

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Desktop Study on the Potential use of South African Slags as Thermal Storage Medium
A Pilot Trial Investigation of Using Hydrochar Derived from Biomass Residues for EAF Process
Application and Results of MPOT Diluted Combustion in Aluminum Furnaces and the Complete Carbon Free Future Technology
Biocarbon Materials in Metallurgical Processes – Investigation of Critical Properties
Characterizing Bio-carbon for Metallurgical Processes Using Micro X-ray Computed Tomography with High Temperature Experiments
CO2 Free FeMn/Mn Production through Molten Oxide Electrolysis
Decarbonisation of High-temperature Processes in the Australian Context
Development of Fossil Free Technologies for the Metallurgical Industry – Swerim Pilot and Industrial Experiences
Effect of Ore Pre-heating on Furnace Operation in High Carbon Ferromanganese Production - Lessons Learnt from Pilot-scale Testwork
Electrification to Decrease the Carbon Footprint of Iron and Steelmaking
Experimental Analysis of Zinc Melting Using CSP
Ferroalloy Production without Use of Fossil Carbon - Some Alternatives
Ferronickel Production from Nickel Laterite via Sulfide Chemistry
Hydrogen-based Direct Reduction of Iron Oxides
Hydrogen Plasma Reduction of Iron Oxides
Hydrogen Plasma Reduction of Metal Oxides
Hydrogen, a Promising Carbon Substitute in Metallurgy?
Investigation of High-H2 Reducing Gas Delivery through Shaft-level Tuyeres with Computational Fluid Dynamics
Linde’s Industrial Gas Technology in Nonferrous Processing: Combining CFD with Partial Experimental Verification & Validation
Roadmap for Reduction of Fossil CO2 Emissions in Eramet Mn Alloys
Sulphuric Acid Plants in Metallurgical Facilities: Options for Energy Optimization
The HYBRIT Demonstration of a Fossil-free Iron- and Steelmaking Value Chain
The Path to Zero Carbon Dioxide Emissions in Silicon Production
The Pathway to CO2-Reduction in the Refractory Industry
The Use of Concentrating Solar Energy for Thermal Decomposition in Oxide and Carbonate Minerals
Towards Bio-Carbon Substitutes in the Manufacture of Electrodes and Refractories for the Metallurgical Industries: A Science and Technology Review
Towards Net Zero PyroMetallurgical Processing with the ISASMELT™ and ISACYCLE™
Use of H2 in Mn-ferroalloy Production

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