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Meeting 2016 TMS Annual Meeting & Exhibition
Symposium Strip Casting of Light Metals
Presentation Title Development and Numerical Simulation of a Compound Belt Casting Process
Author(s) Stefan Heugenhauser, Erhard Kaschnitz, Tim Mittler, Manuel Pintore, Peter Schumacher
On-Site Speaker (Planned) Stefan Heugenhauser
Abstract Scope A new belt casting process has been developed to cast aluminum-aluminum alloy compound strips. The first strip is cast by a conventional glass fiber belt caster. At a defined distance from the location of the primary solidification, a second casting unit is placed. The local upper surface temperature of the substrate is essential for the forming of a sound metallurgical compound. Numerical simulation models of an existing single strip belt casting process were set up and extended to describe the new double strip casting process. The influence of process parameters (cooling conditions, casting speed) and constructive modifications on the crucial surface temperature of the substrate were investigated. Temperatures measured in the casting strip and in the cooling plates were used to calibrate the simulations. Casting parameters for the new clad strip casting process as well as the appropriate position of the second casting unit are derived from the simulation results.
Proceedings Inclusion? Planned: A combination print-CD volume


Annealing Curve of 3105 Alloy Produced by Twin Roll and Belt Casting Method
Crystallographic Texture Development of As-cast 3105 Alloy Produced by St/Cu Shell Pair
Development and Numerical Simulation of a Compound Belt Casting Process
Effect of As-cast Strip Thickness and Reduction Prior to Soft Annealing on the Formability of Twin-roll Cast 5754 Sheets
Effect of Heat Treatment on Tensile and Fatigue Properties of Al 3527K Alloy Manufactured by Twin Roll Strip Casting
Effect of Twin-Roll Casting Parameters on Mechanical and Microstructural Properties of AA5083-H321 Sheet
Liquid Metal Feeding Technology for Twin-roll Casting of Magnesium and Aluminium
Microstructure and Mechanical Properties of Ca Containing AZX310 Alloy Sheets Produced via Twin Roll Casting Technology
Microstructure Investigations of Inverse Segregations in Twin-roll Cast AZ31 Strips
Productivity Improvements in Industrial TRC by Heat Loss Analysis along the Process Chain
Q-1: Continuous Fabrication of Direct Recycling Mg Alloy Strip by Melt Conditioned Twin Roll Casting (MC-TRC) Process
Q-3: Microstructure and Properties of SiCp/Al Matrix Composite Strip Fabricating by Twin-roll Casting Process
Substitution of Rare Earth Elements in Magnesium Alloys for the Sheet Production via Twin Roll Casting
Twin-roll Casting of Carbon Fiber-reinforced and Glass Fiber-reinforced Aluminum Strips

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