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Meeting 2010 TMS Annual Meeting & Exhibition
Symposium Cast Shop for Aluminum Production
Presentation Title Optimised Re-melting by the Use of Low-temperature Oxyfuel at Hydro Aluminium’s Primary Aluminium Casthouse, Övre Årdal, Norway
Author(s) Henrik Gripenberg, Ken Torvanger, Johannes Lodin
On-Site Speaker (Planned) Henrik Gripenberg
Abstract Scope Hydro Aluminium Årdal produces primary foundry alloys of mainly AA4000 series. The capacity is 130 000 tonne per year . The four furnaces at the cast house are charged with a mix of pot-room metal and commodity metal. In 2007 the Söderberg pot-room was closed and the re-melting of solid metal had to be increased by 60% to keep up the production from the cast house. This meant that the fraction of solid metal in the casting furnace batch had to be increased. The goal had to be reached using the same furnaces and casting equipment. Therefore the furnaces were converted from air-fuel to Low-temperature Oxyfuel burners from Linde. The paper will discuss how the melting process was optimized. Further how the energy efficiency depend on the fraction of solid metal in the batch and results of productivity, dross, and economy. The Low-temperature Oxyfuel technology will be described
Proceedings Inclusion? Definite: A combination print-CD volume

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A New Multi Stage System of Filtration Employing a Cyclone
A TEM Study of the Microstructures of 3003 and 3003-Zr Alloys Produced by Twin Roll Casting
Casthouse Design for the Production of Air-Cooled, Low-Profile Aluminium Sows
Crucible Transfer by Siphoning: A Review of the Benefits and the Latest Technology
Degreasing of Aluminium Turnings and Implications for Solid-State Recycling
Effect of Application of Out-Of-Phase Electromagnetic Field on Horizorntal Direct Chill Casting of 7075 Aluminum Alloy
Effects of Cooling Rate on Microstructure in En-Ac43000 Gravity Castings and Related T6 Mechanical Properties
Electrochemical Characterization of Trc 7072aa for Heat Exchangers
Energy Efficiency in Casthouse Furnaces
Establishing Operational Parameters of AL-EMS Using Numerical Simulations to Promote Energy Efficiency during Final Heating in Aluminum Furnaces
Estimating the Production Capabilities of Casthouse Equipment Configuration Options.
Evaluation of Transient Heat Transfer Coefficient Evolution in EN43000 Gravity Castings towards Steel Chills with Different Interface Conditions
Experience with Production Scale Usage of Optifine – A High Efficiency Grain Refiner
Formation of the Solid Layer on the Top of Molten Aluminum
Hazards Associated with the Use of Bone Ash in Contact with Molten Aluminum
Heating and Melting of Single Al Ingots in an Aluminium Melting Furnace
Hycast SIR- A Unique Concept for Inline Melt Refining
Implementation of a Global Casthouse Furnace Energy Efficiency Program at Rio Tinto Alcan
Impurities in Al-5Ti-1B (wt.%) Grain Refiner Rod
In-Situ Measurement of Dissolved Hydrogen during Low Pressure Die Casting of Aluminium
In situ synchrotron quantification of Fe-rich intermetallic formation in Al-Si-Cu-Fe alloys
Influence of Heating Technology on Melt Quality in Ladles for Road Transportation of Liquid Aluminum Casting Alloys during Holding
Influence of the Cooling Water Temperature on Productivity and Product Quality in Twin Roll Casting with Copper Shells
Means of Improving Casthouse Productivity
Microsegregation of Direct Chill Ingot of Super High Strength Aluminum Alloy Cast from Heavily Electromagnetically Stirred Melt
Next Generation of Almex Direct Chill Tooling Systems
On the Mechanism of Grain Refinement by Ultrasonic Melt Treatment in the Presence of Transition Metals
Optimised Re-melting by the Use of Low-temperature Oxyfuel at Hydro Aluminium’s Primary Aluminium Casthouse, Övre Årdal, Norway
Removal of Solid Inclusions from Molten Aluminium through Ceramic Foam Filtration
Retrofitting Aluminum Melting Furnaces
Strategies to Reduce Inclusion Input during Liquid Metal Transportation and Melt Distribution while DC Casting of Al Alloys
The Measurement of Heat Flow within a DC Casting Mould
The use of copper shells by Twin Roll Strip Casters
Thermal Assessment of the Casting Operation at IMASA Shop
Utilizing Safety Pit Coating Repair Kits to Prevent Production Stoppages.

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