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Meeting 2022 TMS Annual Meeting & Exhibition
Symposium Environmental Degradation of Additively Manufactured Alloys
Presentation Title Microstructure and Corrosion Behavior of 309L Stainless Steel Clad onto Carbon Steel Using Wire-fed Directed Energy Deposition
Author(s) Scott C. Bozeman, O. Burkan Isgor, Julie D. Tucker
On-Site Speaker (Planned) Scott C. Bozeman
Abstract Scope This work uses a wire-fed directed energy deposition (DED) additive manufacturing technique to apply relatively thin (~0.5 mm) 309L stainless steel claddings onto 1018 carbon steel substrates to increase corrosion resistance and save material cost. First, we determine the impacts of processing parameters (laser power, travel speed, wire feed, stepover, and cover gas) on clad morphology, microstructure, and metallurgical bonding. Parameter sets free from cracks, pores, and inclusions are then down-selected for further material testing. Chemical composition and hardness profiles are measured across the clad-substrate interface. The claddings are electrochemically tested in boric acid electrolytes to simulate corrosion in nuclear power systems. Localized corrosion testing at the clad-substrate interface is performed to assess galvanic corrosion of the dissimilar metal couple. The electrochemical behavior is connected to the interfacial composition gradients and the unique microstructures formed during cladding.
Proceedings Inclusion? Planned:
Keywords Additive Manufacturing, Surface Modification and Coatings, Iron and Steel

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

AM Stainless Steel 316L in Corrosive Environment: Features Controlling Pitting and Metal Dissolution
Corrosion of Additively Manufacture Magnesium Alloys
Corrosion Properties of AM A20X
Effect of Oxygen on Corrosion Resistance of Stainless Steel 316L Prepared by Powder Bed Fusion
Effect of Post Processing Treatments on Corrosion Behavior of Laser Powder Bed Fusion(LPBF) 7050 Aluminum Alloy
Environmental Susceptibility of EBM Ti-6Al-4V as a Function of Print Direction in Seawater
Exploring the Stress-corrosion Cracking Susceptibility of Additively Manufactured 316L in Boiling Magnesium Chloride
High Temperature Oxidation of Additively and Conventionally Manufactured Heat Resistant Steel: HK30Nb
How Part Surfaces Influence Corrosion for a Laser Powder Bed Fusion 316L Stainless Steel
Hydrogen Trapping at Grain Boundaries and Dislocation Structures in Additively-manufactured Stainless Steel 316L Evaluated via SIMS/EBSD
Impact of Chemistry and Microstructure on Corrosion Properties of Designed High-performance Stainless Steel Powder for Additive Manufacturing
Long-term High-temperature Oxidation Performance of Inconel 625 Processed by Laser-assisted Additive Manufacturing
Metal Dusting Resistance of Additively Manufactured Ni-based Alloys: Influence of Post-processing Surface and Heat Treatments
Microstructure and Corrosion Behavior of 309L Stainless Steel Clad onto Carbon Steel Using Wire-fed Directed Energy Deposition
On the Heating Rate Dependent Oxide Formation and Evolution on Laser-based Directed Energy Additively Deposited IN718
Pulsed Transient High Heat Flux Testing of Coated Alloys in Extreme Environments
Sensitization of Austenitic Alloys Made by Laser Powder Bed Fusion
Surface Finishing Effects on the Corrosion Properties of Additively Manufactured 316L Stainless Steel
Transpiration Cooling of Additively Manufactured Porous Metallic Structures in High Heat Flux Environments
Tribo-corrosion Degradation of Additively Manufactured Multi-principal Element Alloy.

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