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Meeting MS&T22: Materials Science & Technology
Symposium Advanced Joining Technologies for Automotive Lightweight Structures
Presentation Title Microstructural and Mechanical Property Change during Friction Element Welding
Author(s) Ankit Varma, Laine Mears, Hongseok Choi, Xin Zhao
On-Site Speaker (Planned) Xin Zhao
Abstract Scope To realize the full potential of lightweight materials with high strength-to-weight ratios in improving a vehicle’s fuel economy, it is critical to develop techniques that can efficiently weld dissimilar materials. Friction element welding (FEW) has been proposed for welding highly dissimilar materials with different strengths and thicknesses. The temperature/stress evolution during the process, as well as the microstructural and mechanical property changes following welding, are, however, poorly understood. A fully coupled thermal-mechanical finite element model is developed to simulate the FEW process and predict the temperature and stress evolution during FEW. The correlation between microstructural alteration and microhardness improvement by FEW is investigated experimentally. The effects of temperature and stress on microstructural transformation are unveiled. Their influence on the transverse shear strength of the welded specimen is also elucidated.

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

3D Process Modeling of Linear Friction Welding Using a Smoothed Particle Hydrodynamics Based Approach
A Novel Approach to Determine Intermetallic Formation and Growth in the Aluminum-Iron System Using Resistance-based Diffusion Couples
Additive Friction Stir Deposition for Cladding and Repair of Lightweight Aluminum
Development of Solid-state Resistance Spot Joining Method
Dissimilar Materials Welding between AA6061 and CFRP Utilizing Vaporizing Foil Actuator Welding
Effect of Processing Parameters on the Mechanical Performance of High Velocity Riveted (HVR) Joints through Finite Element Modeling
Fatigue Analyses of Dissimilar Aluminum-Steel Clinch Joints for Lightweight Construction
Friction Stir Lap Welding of 3T Al Sheets in a Robotic Platform
Influence of Process Parameters on Joint Formation and Load-bearing Capacity for a Versatile Self-piercing Riveting Process
Integrating an Interlayer Technology Approach to Advanced Materials While Resistance Spot Welding
Investigation into the Effect of Interlock Area on the Strength of Self-Pierce Rivets
Microstructural and Mechanical Property Change during Friction Element Welding
Microstructure and Properties of Mg/Mg and Mg/Al FSW Welds
Self-Pierce Riveting of Aluminium and Mixed Material Car Body Structures
Solid Phase Joining of AA6061-T6 Joints via High Velocity Riveting

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