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Meeting MS&T22: Materials Science & Technology
Symposium Additive Manufacturing: Equipment, Instrumentation and In-Situ Process Monitoring
Presentation Title Using High-Speed Thermal Imaging to Understand Melt Pool Defects in Laser Powder Bed Fusion
Author(s) Alexander J. Myers, Guadalupe Quirarte, Syed Zia Uddin, Jonathan Malen, Jack Beuth
On-Site Speaker (Planned) Alexander J. Myers
Abstract Scope One major challenge associated with experimental temperature measurement methods in L-PBF is capturing temperature fields within and around melt pools. Using a high-speed color camera, we implement the two-color method of pyrometry with spatial and temporal resolutions on the order of microns and microseconds, respectively. Using this technique, our team monitors the melt pool temperature on two laser powder bed fusion (LPBF) metal-based additive manufacturing systems: the EOS M290 and Trumpf TruPrint 3000. Varying the camera’s parameters and filters in the optical path allows us to capture a wider temperature range. This system has been developed with the objective of capturing temperatures within the melt pool and near its solidification boundary. Imaging a variety of combinations of power and velocity from the process maps of both Ti-6Al-4V and 316L-SS, we associate the temperature fields to corresponding defect regimes with a favorable comparison to experimental melt pool width measurements.

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A-18: Development of an IEP Apparatus for 3D Printing of Thermoelectric Material
A-19: In-process Microstructure Sensing of Gr91 Powder Bed Fusion Parts Using Ultrasonics
A-20: Real-time Process Monitoring for Multivariate Statistical Process Control in Powder Bed Fusion Metal Additive Manufacturing
A-21: Quantification of Melt Pool Variability for L-PBF Additive Manufacturing by High-Speed Imaging
Additive Manufacturing Standardization Landscape and Recent Initiatives Advancing Standards Development
Additive Materials Data: Truths and Myths
AM Materials Data – Challenges and Opportunities
An Intelligent Data Infrastructure for Additive Manufacturing
Automated Detection and Quantification of Spatter Generated During Laser Powder Bed Fusion Using Infrared Imaging and Computer Vision
Challenges and Opportunities for In-Situ Sensing during Electron Beam Powder Bed Fusion Additive Manufacturing
Characterization of Laser Powder Bed Fusion Internal and Surface Defects as a Foundation for In Situ Monitoring
Design of a Glovebox for In Situ Monitoring of a Directed Energy Deposition Process
Exploring Synchronized Dual Laser Scan Strategies for Increased Productivity of Laser Powder Bed Fusion
High-Speed Thermal Imaging of the Melt Pool in Laser Powder Bed Fusion
In-situ Monitoring of the EBM Process: From Powder Bed Homogeneity to Thermal Signatures
In-situ Process Monitoring of Laser Powder Bed Fusion Additive Manufacturing Using Thermionic Emission Detection
In-situ Process Monitoring, Synchronization and Mapping Laser Powder Bed Fusion Builds of Ti6Al4V
In-situ Sensor Feature Engineering for Process Development of Energy Conversion Materials
Instrumenting an EOS M290 with a Smart Build-Plate
Investigating the Use of In-situ Weld Pool Characteristics and Temperature Measurements for Monitoring Part Quality in Wire Arc Additive Manufacturing
Melt Pool-Scale Process Monitoring of Laser Powder Bed Fusion
Microstructure Control during Wire and Arc Additive Manufacturing
New Standardization Efforts to Collect, Correlate, and Identify Metrics of Reuse Powder with Functional Performance Data of Material Resultant of Additive Manufacturing Workflows
Optimization of Laser Powder Bed Fusion AM through Process Gas Control 
Process Monitoring of Melt Pool Spatter at Melt Pool, Layer and Part Scales
Providing a Rigorous Benchmark Measurement Foundation for Modeling-Informed Qualification and Certification of Metal AM Components
Real-time, High-speed and High-resolution Multi- and Hyperspectral Imaging of Powder Bed Fusion
Research and Standards Development Needs for AM Industrialization
Role of Interstitial Alloying Elements on Microstructural Evolution in Additively Manufactured Materials
Scientific Foundations and Approaches for Qualification of Additively Manufactured Structural Components
Several Ways Ultrasound Can Be Used during Powder Bed Fusion
Using High-Speed Thermal Imaging to Understand Melt Pool Defects in Laser Powder Bed Fusion
Wire DED Process Monitoring and Controls

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