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Meeting MS&T21: Materials Science & Technology
Symposium Additive Manufacturing: Large-Scale Metal Additive Manufacturing
Presentation Title Now On-Demand Only - Development of 3D Metal Printing for Toolmaking
Author(s) Felix Gemse, Danny Lubosch, Olaf Penning, Edgar Fries, Enrico Danz
On-Site Speaker (Planned) Felix Gemse
Abstract Scope As part of an ongoing research project, an alloy adapted for arc-based 3D metal printing 3DMP ® will be developed, which will enable a more economical production of mold tools and stamping tools. Whereby the time, cost and resource requirements can be significantly reduced. To achieve this goal, commercially available reference materials were defined and tested for their properties using sample geometries standardized throughout project. Based on the first investigations an adapted alloy composition was manufactured as cored filler wire and tested for applicability. As the project progresses, the final alloy is iteratively approximated. On the way to this goal, hardness field measurements, tensile tests, as well as customized testing methods on edge stability are carried out in order to compare the different materials. The project will be completed with the 3D metal printing of a punching device for forged wrenches.

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Machine Learning-based Geometric Compensation Method for Metal Additive Manufacturing
A Proposed Sustainable Framework to Assess Wire Arc Additive Manufacturing Efficiency in Processing of Different Mechanical Components
An Investigation of the Properties of Stamping Tool Inserts Manufactured Using a Novel Wire Deposition Additive Manufacturing Process
Effect of Inhomogeneous Grain Size on the Deformation Characteristics of Bimetallic Additively Manufactured Structure (BAMS) of 316L Austenitic Stainless Steel and Inconel 625
High Deposition Rate Wire Arc Directed Energy Deposition of 316L for Pressure Retaining Components in Nuclear Applications
Hybrid Metal Manufacturing of Large Freeform Geometries
Manufacturing Large Scale Metal Parts via AM – Current and Future Directions
Microstructure Modification of GMAW-DED 316L Stainless Steel
Moving Heat Source Process Simulation for Wire Arc Additive Manufacturing via a Mesh-free Method and GPU Computing
Novel Thermal Management Technique for Additive Manufacturing
Now On-Demand Only - Development of 3D Metal Printing for Toolmaking
Process Development for Laser Hot Wire Additive Manufacturing of Ti-6Al-4V
Thermo-mechanical FEM Modeling and Machine Learning of Distortion on Overhang Structure in Laser Powder Bed Fusion Additive Manufacturing
Towards Understanding Microstructure Evolution during Wire Arc Additive Manufacturing of Maraging 250 Thin-wall Parts
Wire Arc Processing of Stainless Steels; Microstructure and Properties
Wire + Arc Additive Manufacturing (WAAM) of Al0.1CoCrFeNi High-Entropy Alloy (HEA)

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