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Meeting 2023 TMS Annual Meeting & Exhibition
Symposium Scandium Extraction and Use in Aluminum Alloys
Presentation Title Dissolution and Development of Al3(Sc,Zr) Dispersoids in 5025 Structures Produced via Wire Arc Additive Manufacturing
Author(s) Sonja Blickley, Tori Nizzi, Anna Palmcook, Austin Schaub, Timothy James Langan, Carson Williams, Paul G. Sanders
On-Site Speaker (Planned) Tori Nizzi
Abstract Scope Aluminum alloys are of growing interest in fields requiring high specific strength structural materials and are a promising choice for additive manufacturing applications. Aluminum wire arc additive manufacturing (WAAM) as a method of production is also increasing in development and use, predominantly using available welding filler alloys (i.e. 5356, 5183, etc.) as feedstock. As a manufacturing method, there is an interest in pursuing new aluminum alloy development to produce strengths superior to currently available materials. Alloys of aluminum and scandium offer increased strength and grain refinement as well as post-processing heat treatability that makes them well suited as a feedstock for WAAM applications, however the complex thermomechanical history of wire production, as well as the thermal input during WAAM processing, has significant impact on the dissolution, precipitation, structure, and morphology of Al3Sc dispersoids. In this work, aluminum alloy 5025 (5356 + 0.3 wt%Sc & 0.15 wt% Zr) is used to produce WAAM structures, and the resulting material microstructure and properties are characterized. Transmission electron microscopy is used to study Sc and Zr dissolution, Al3X dispersoid morphology, and dispersoid chemistry in WAAM samples in both as-printed and post-print heat treated conditions. Suggestions are made for optimizing use of Al-Sc alloys in WAAM applications.
Proceedings Inclusion? Planned: Light Metals

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Comparative Study of Al-Mg-Ti(-Sc-Zr) Alloys Fabricated by Cold Metal Transfer and Electron Beam Additive Manufacturing
Developing Al-Zr-Sc Alloys as High-temperature-resistant Conductors for Electric Overhead Powerline Applications
Dissolution and Development of Al3(Sc,Zr) Dispersoids in 5025 Structures Produced via Wire Arc Additive Manufacturing
E-30: Scandium Extraction from TiO2 Pigment Production Residues by Ion Exchange: Evaluation of Two Commercial Ion Exchange Resins
E-31: Effect of Sc on Surface Recrystallization of AA7050 Extrusions
Effect of Cooling Rate on W-phase Formation in Al-Cu-Sc Alloys
Effect of Sc and Zr Additions on Dispersoid Microstructure and Mechanical Properties of Hot-rolled AA5083 Alloys
Effect of Sc, Zr and Other REE on the 1XXX Conductive Aluminium Alloys Properties
Effect of Zr and Sc on Intermetallic Morphology and Hardening of an Al-Fe Alloy
Efficiency of Sc for Strengthening and Formability Improvement of 5XXX BiW Sheets
European Scandium for a Lighter and Greener Future
FEA Materials - AlSc Master Alloy Production Technology
Formation of Al3Sc Dispersoids and Associated Strengthening Mechanisms
Investigations into Optimized Industrial Pilot Scale BR Leaching for Sc Extraction
New Scandium Containing Aluminium Welding Wires for Wire + Arc Additive Manufacturing
Scandium Master Alloy Production via Sulfidation and Vacuum Aluminothermic Reduction
Solute Clustering during Natural Ageing in Al-Cu-(Sc)-(Zr) Alloys
Solvent Extraction of Scandium from Titanium Process Solutions
State of the Art Technologies for Scandium Recovery, Purification, and Aluminum-Scandium Alloy Production
Sustainable Scandium Recovery Method from Metallic 3D Printing Powders
Sustainable Selective Separation of Scandium from Acidic Industrial Wastes
The Development of New Aluminum Alloys for the Laser Powder-bed Fusion Process
Use of Sc to Improve the Properties of AA5083 Cast and Rolled Products

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