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Meeting MS&T21: Materials Science & Technology
Symposium Additive Manufacturing: Large-Scale Metal Additive Manufacturing
Presentation Title Wire Arc Processing of Stainless Steels; Microstructure and Properties
Author(s) Patxi Fernandez-Zelai, Quinn Campbell, Chris Ledford, Michael Kirka, Andrzej Nycz, Mark Noakes, Lonnie Love
On-Site Speaker (Planned) Patxi Fernandez-Zelai
Abstract Scope Large scale additive manufacturing (AM) offers significant opportunities to scale AM processing to larger engineering components. While the process is driven by established welding fundamentals many materials challenges need to be addressed to enable widespread industrial adoption. In this work we present our recent work on arc welding AM of 316L and 17-4PH stainless steels. In 316L an extremely sharp crystallographic texture is observed with a strong {011} preference in the build direction. This solidified microstructure is driven by the weld pool morphology and deposition pattern. The 17-4PH material is martensitic with lathes effectively homogenizing the microstructure. Mechanical tests reveal that the 316L exhibits extremely anisotropic behavior, behaving nearly as a single crystal, whereas the 17-4PH is isotropic. This work demonstrates that detailed characterization of deposited material is necessary for qualification of AM materials and that the behavior can be rationalized based on the fundamental process-structure-property relations.

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Machine Learning-based Geometric Compensation Method for Metal Additive Manufacturing
A Proposed Sustainable Framework to Assess Wire Arc Additive Manufacturing Efficiency in Processing of Different Mechanical Components
An Investigation of the Properties of Stamping Tool Inserts Manufactured Using a Novel Wire Deposition Additive Manufacturing Process
Effect of Inhomogeneous Grain Size on the Deformation Characteristics of Bimetallic Additively Manufactured Structure (BAMS) of 316L Austenitic Stainless Steel and Inconel 625
High Deposition Rate Wire Arc Directed Energy Deposition of 316L for Pressure Retaining Components in Nuclear Applications
Hybrid Metal Manufacturing of Large Freeform Geometries
Manufacturing Large Scale Metal Parts via AM – Current and Future Directions
Microstructure Modification of GMAW-DED 316L Stainless Steel
Moving Heat Source Process Simulation for Wire Arc Additive Manufacturing via a Mesh-free Method and GPU Computing
Novel Thermal Management Technique for Additive Manufacturing
Now On-Demand Only - Development of 3D Metal Printing for Toolmaking
Process Development for Laser Hot Wire Additive Manufacturing of Ti-6Al-4V
Thermo-mechanical FEM Modeling and Machine Learning of Distortion on Overhang Structure in Laser Powder Bed Fusion Additive Manufacturing
Towards Understanding Microstructure Evolution during Wire Arc Additive Manufacturing of Maraging 250 Thin-wall Parts
Wire Arc Processing of Stainless Steels; Microstructure and Properties
Wire + Arc Additive Manufacturing (WAAM) of Al0.1CoCrFeNi High-Entropy Alloy (HEA)

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