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Meeting 2018 TMS Annual Meeting & Exhibition
Symposium Application of Solidification Fundamentals to Challenges in Metal Additive Manufacturing
Presentation Title Application of Interface Response Function Theory to Describe Non-equilibrium Solidification during Welding and Additive Manufacturing
Author(s) Sudarsanam S. Babu
On-Site Speaker (Planned) Sudarsanam S. Babu
Abstract Scope Recent metal additive manufacturing (AM) discoveries suggest many commonalities related to physical metallurgy principles developed for casting, welding, powder metallurgy, and thermal-mechanical processes. However, in-situ and ex-situ characterization has confirmed that the steady-state conditions assumed during welding are not strictly valid for the AM, because of spatial and temporal transients brought about by abrupt changes in energy delivery modes. Irrespective of these changes, recent results show that interface response function theories developed for directional solidification can be extended to predict the microstructural heterogeneity in direct energy deposition, selective electron beam melting, and laser powder bed melting process. In this talk, we will discuss successful examples of predicting the transition from columnar to equiaxed transition and primary dendrite arm spacing will be discussed. However, some of the challenges involved in estimating fundamental physical parameters for multicomponent alloys will also be stressed.
Proceedings Inclusion? Planned: Supplemental Proceedings volume

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Application of Interface Response Function Theory to Describe Non-equilibrium Solidification during Welding and Additive Manufacturing
Building Microstructure-cooling Rate Relationships in Laser Welded Uranium-6 Wt. Pct. Niobium for Laser Powder Bed Fusion Processing
Cellular Automata Modeling of Nucleation and Grain Growth in Alloy-based Additive Manufacturing
Characterization of Rapid Cooling during Laser Powder Bed Fusion Additive Manufacturing of Ti-6Al-4V Using In Situ High Speed Synchrotron X-ray Diffraction
Crystal Growth in Face-centred-cubic Alloys Made by Additive Manufacturing: Epitaxial Growth, Branching and Splitting
Development of an In-situ TEM with Laser Sintering Capabilities at Sandia National Laboratories
Dynamics of Melting and Resolidification: Application to the Inter-layer Band Microstructure in Laser Metal Deposition
Enabling New Additive Alloys through Solidification Control
Experimental and Simulation Study of Solidification and Micro-structural Evolution of Liquid Metal Alloys for Additive Manufacturing Process Simulation and Materials Design
Fast Synchrotron X-ray Imaging of the Mechanisms Controlling Laser Additive Manufacturing
Fluid Dynamics Effects on Microstructure Prediction in the Laser Additive Manufacturing Process
Heat Transfer and Fluid Flow during Fabrication of Overhang Structure in Laser-powder Bed Fusion Additive Manufacturing
In-situ Monitoring of Solidification during Powder-deposition Based Additive Manufacturing
Laser Powder Bed Fusion of Metal and Bioactive Glass Revealed Via Synchrotron X-ray Imaging
Microstructural Modeling of the Solidification of Alloys in Additive Manufacture
Microstructure and Wear Resistance of Laser Deposited Cobalt-free Cu-based Alloy for Valve Seat Application
Microstructure Control in Laser Powder Bed Fusion: Correlating Directional Solidification Parameters with Selected Process Variables and Material’s Properties
Microstructure Formation in Rapid Solidification of Electron-beam Melted Ni-Sn Alloys
Phase-field Modeling of Solidification Microstructures during Additive Manufacturing
Phase-field Modeling of Solidification under SLM Conditions
Simulating Grain Formation during Metal Additive Manufacturing (AM): Potential Pathways for Producing Equiaxed Grain Structures
Solid Solubility Extension and Microstructural Evolution during Single and Double Pass Laser Scans in Al-Co and Al-Ce Binary Alloys
Solidification Cracking during Selective Laser Melting (SLM) of Nickel-base Superalloy Inconel-738LC
The Effect of Grain Refiners on the Columnar to Equiaxed Transition in Metal Additive Manufacturing of Aluminium Alloys
Tomography and 3D Grain Mapping for Additive Manufacturing Qualification

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